Equator Comparison to Custom Gauges, Hand Gauges and CMM’s
Why choose Equator over Custom Gauges?
Custom gauges lack flexibility
• Cannot compute geometry
• Only tell you material condition at a particular point
• If you want better certainty then the number of points needs to go up exponentiall
Why choose Equator over Hand Gauges?
Hand gauges lack consistency
• Hand gauge
• Fast but manual
• Costly regular re-calibration
• Usually inconsistent and operator dependent
• Poor Gauge R&R
Equator
• Fast and automated
• No costly re-calibration required
• Consistent and not operator dependent
• Excellent Gauge R&R
When do you choose Equators or CMMs on the shop floor?
Factors to consider
• Purchase price
• Cost of ownership – annual calibration
• Shop floor temperatures
• Size of CMM vs part
• Operator training requirements
• Equator extends the power and accuracy of CMMs onto the shop floor
When do you choose Equators or CMMs on the shop floor?
CMMs are very good at
Measuring a variety of one-off parts that make good use of the whole volume, particularly large parts
Comprehensive end-of-line inspection without process time constraints
The measurement of complex constructed features using powerful CMM software
But for small parts
CMMs are expensive to control a process mid-way – keep for final inspection
Expensive to buy and maintain volumetric accuracy of a CMM on the shop floor (usually bought for the largest parts)
Used for so many tasks CMMs can be expensive bottlenecks
Temperature change
CMMs can cope with small changes in temperature but it affects performance
Typically manufacturers quote 3 to 8 deg C range
If your shop floor is closely controlled this is OK
If not you cannot trust CMM measurements outside specified range
The rate of change is the biggest issue
Equator can easily cope with temperatures from 5 to 50 deg C by re-mastering
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