Industrial CT scanning is a non-destructive inspection method that uses X-rays to create a complete 3D volumetric model of a component, allowing both external geometry and enclosed structures to be analysed within a single dataset

Accuracy depends on factors such as part size, material density, geometry, and scan resolution. Smaller, lower-density components typically achieve higher levels of detail than larger or denser parts.

Yes. CT scanning is widely used to identify defects such as porosity, voids, inclusions, and cracking without cutting the component open.

Yes. One of the key advantages of CT scanning is the ability to analyse enclosed or otherwise inaccessible geometry that cannot be reached using conventional measurement methods.

No. Different CT systems are designed for different applications. Some are optimised for ultra-high-resolution inspection of small components, while others are designed for larger or denser parts or faster production-focused inspection workflows.

Yes. Maximum part size and achievable resolution depend heavily on the CT system being used. Larger parts can typically be scanned, but often with lower achievable detail than smaller components.

Yes. CT scanning allows complete assemblies to be analysed without disassembly, making it possible to assess alignment, fit, and internal structure.

In some applications, yes. CT scanning can allow components to be inspected while packaged or pre-assembled, helping reduce handling and minimise the risk of deformation or damage.

Lower-density materials such as plastics, composites, carbon fibre, aluminium, titanium, and lightweight alloys typically produce the best CT scanning results.

Yes. As material density and thickness increase, X-ray penetration becomes more difficult. This can reduce image quality and introduce artefacts within the scan data.

CT scanning can be advantageous where contact-based or optical measurement methods struggle, particularly with delicate components or challenging surface characteristics.

Yes. Because CT scanning is non-contact, soft or delicate components can often be inspected without deforming the part during measurement.

Scan times vary depending on part size, material, complexity, and resolution requirements. Additional time is also required for reconstruction and analysis of the scan data.

CT scanning is generally more resource-intensive than conventional inspection methods. However, it can provide significant value where complex geometry, hidden structures, or non-destructive defect analysis are required.

CT scanning is most valuable where conventional inspection methods cannot fully access or analyse the required information, particularly for hidden geometry, internal defects, complex assemblies, or delicate materials.

Traditionally, industrial CT scanning has been associated with laboratory-based inspection and slower analysis workflows. However, newer CT platforms designed for manufacturing environments, such as the READY CoreX, support faster scan acquisition, rapid reconstruction, and more streamlined inspection processes.

This is helping make CT inspection more practical within production environments where faster feedback, process control, and manufacturing efficiency are increasingly important.

Yes. Measurement Solutions can review CAD data, drawings, materials, geometry, and inspection objectives to assess feasibility and recommend the most appropriate inspection approach.